We help our customers to provide a forward-looking response to the challenges presented by the rapidly evolving automotive industry.
• Development •
• Design of molds and core boxes, development of casting models using Creo 3D parametric modeling system
• Creating model using 3D printing
• Optimization of casting technology using MAGMASOFT virtual simulation
• Analysis of castings produced during test production
• Design of custom molds based upon decades of experience
• Development •
• Design of molds and core boxes, development of casting models using Creo 3D parametric modeling system
• Creating model using 3D printing
• Optimization of casting technology using MAGMASOFT virtual simulation
• Analysis of castings produced during test production
• Design of custom molds based upon decades of experience
• Production •
Our two ABP furnaces operating in tandem and our two IDT furnaces operating in single power mode can process 20.5 tons of raw material per hour. Our ASEA heat retaining furnace has a capacity of 60 tons. The HWS casting robot operating in our plant has a 2.6-ton cauldron capable of casting up to 26 tons per hour.
Core making
The production is supported by three core shooters of the type Laempe H40, and an ELPO drying stove. Our machines have a cycle time of 60 seconds, and perform about 812 shots per year. Our core-loading robot pumps up cores using vacuum, and the robot arm places them to the proper position precisely, without causing damage.
Molding
With our Künkel Wagner automatic molding line, we produce about 500,000 cabinets annually, and our plant can produce up to 2,100 cabinets per day in accordance with the client’s needs. Our cabinets are 1000x1100x350/250 mm in size. We use a shaking track for unloading, which allows the bunches to stay together.
For a higher surface quality, our plant uses pass-through car grit blasting technology, so the castings do not collide and their surface remains intact thanks to “soft handling”. The castings are cleaned using a WGT grit blasting device, several conveyor and shaking tracks, and 60- and 80-ton feed head ejector presses. Post-casing is performed by an OMSG grit blasting device. After the removal of the planned burrs and a little grinding, the products are immediately moved to the final packaging unit, so they can be promptly delivered.
• Production •
In the series production of parts of heavy duty vehicles, we pay special attention to ensure the stable quality of the melts, precise core production and molding, and the careful cleaning of the castings. By closely monitoring the whole production process, we ensure that we can produce the parts designed by our partners in the highest quality, keeping within the specified budgets and lead times. Our digitized logistics system facilitates the accurate delivery of finished products accordance with the schedule.
Melting and casting
Our two ABP furnaces operating in tandem and our two IDT furnaces operating in single power mode can process 20.5 tons of raw material per hour. Our ASEA heat retaining furnace has a capacity of 60 tons. The HWS casting robot operating in our plant has a 2.6-ton cauldron capable of casting up to 26 tons per hour.
Core making
The production is supported by three core shooters of the type Laempe H40, and an ELPO drying stove. Our machines have a cycle time of 60 seconds, and perform about 812 shots per year. Our core-loading robot pumps up cores using vacuum, and the robot arm places them to the proper position precisely, without causing damage.
Molding
With our Künkel Wagner automatic molding line, we produce about 500,000 cabinets annually, and our plant can produce up to 2,100 cabinets per day in accordance with the client’s needs. Our cabinets are 1000x1100x350/250 mm in size. We use a shaking track for unloading, which allows the bunches to stay together.
Cleaning
For a higher surface quality, our plant uses pass-through car grit blasting technology, so the castings do not collide and their surface remains intact thanks to “soft handling”. The castings are cleaned using a WGT grit blasting device, several conveyor and shaking tracks, and 60- and 80-ton feed head ejector presses. Post-casing is performed by an OMSG grit blasting device. After the removal of the planned burrs and a little grinding, the products are immediately moved to the final packaging unit, so they can be promptly delivered.
• Testing •
• The quality of the melts is continuously controlled through in-process checks.
• In addition to inspections performed with a measuring lever, our laboratory also performs de-struction tests to measure elongation, tensile strength and hardness, and analyzes spheroidizing, ferrite-perlite ratio, porosity, and surface roughness by making grinding cross-sections.
• Testing •
• The quality of the melts is continuously controlled through in-process checks.
• In addition to inspections performed with a measuring lever, our laboratory also performs de-struction tests to measure elongation, tensile strength and hardness, and analyzes spheroidizing, ferrite-perlite ratio, porosity, and surface roughness by making grinding cross-sections.
concerning our services in a personal meeting.
Please contact our colleagues.
Please contact our colleagues.
